ITEM UNIQUE IDENTIFICATION AND VALUATION (JAN 2023)|19||||||||||||||||||||
HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT|8|x||||||||
INSPECTION AND ACCEPTANCE OF SUPPLIES|26|x||||||||||||x||||||||||||||
TIME OF DELIVERY (JUNE 1997)|20|||||||||||||||||||||
STOP-WORK ORDER (AUG 1989)|1||
WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (JAN 2023)|16|INVOICE AND RECEIVING COMBO TYPE||TBD|TBD|TBD|TBD|TBD|TBD|||TBD||||||
NAVY USE OF ABILITYONE SUPPORT CONTRACTOR - RELEASE OF OFFEROR INFORMATION (3-18))|1||
INTEGRITY OF UNIT PRICES (NOV 2021)|1||
WARRANTY OF SUPPLIES OF A NONCOMPLEX NATURE (JUN 2003)|6|12 MONTHS|60 DAYS AFTER DISCOVERY OF DEFECT|||||
SAFEGUARDING SENSITIVE CONVENTIONAL ARMS, AMMUNITION, AND EXPLOSIVES (NOV 2023)|9||||||||||
EQUAL OPPORTUITY FOR WORKERS WITH DISABILITIES (JUN 2020)|2|||
TRANSPORTATION OF SUPPLIES BY SEA (OCT 2024)|2|||
BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM-BASIC (FEB 2024)|11||||||||||||
ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (OCT 2025)|13||||||||||||||
BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE-BASIC (FEB 2024))|5||||||
BUY AMERICAN--BALANCE OF PAYMENTS PROGRAM (FEB 2024)|1||
ROYALTY INFORMATION (APR 1984)|1||
ANNUAL REPRESENTATIONS AND CERTIFICATIONS (MAR 2025)(DEVIATION 2025-O0003 AND 2025-O0004))|12|541712|1250|||||||||||
TYPE OF CONTRACT (APR 1984)|1||
NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PREPAREDNESS, ANDENERGY PROGRAM USE (APR 2008))|2||X|
1. The solicitation close date is extended to 15 June 2026.
2. All other terms and conditions remain the same.
1. The solicitation close date is hereby extended to 20 April 2026.
2. All other terms and conditions remain the same.
1. The quantity has been increased from 20 to 50 each for this requirement.
2. All other terms and conditions remain the same.
1. SCOPE
1.1 . Markings shall be in accordance with MIL-STD-130.
1.2 PRE-AWARD / POST AWARD REQUIREMENTS:
Due to the critical use of this item and its quality history, a pre-award survey and post-award conference may be required for all new manufacturers. For all previous sources, a post-award conference may be recommended.
1.3 The components being acquired under this solicitation have been classified as Flight Critical requiring engineering source approval by the Naval Air Systems Command. Only those companies who have submitted requests for source approval and been approved
will be eligible for award under this solicitation. Any company not previously approved may submit a Source Approval Request to the contracting officer, Naval Inventory Control Point, (See Block 10 of the
SF33 for name and code). The Source Approval Request shall contain the following documentation and shall be submitted by the closing date of this solicitation:
(A) Copy of complete configuration drawings for a similar item(s) which your company has produced within the past three years, including test procedures for which your company (1) has been qualified to manufacture and (2) which is similar, i.e., requires the
same materials, manufacturing processes, inspections, tolerances and similar application as the item(s) for which you are seeking approval.
(B) Copy of the complete process/operation sheets used to manufacuture the similar item, including but not limited to, detailed shop sketches. These plans must note those operations and processes performed by subcontractors/ vendors.
(C) Complete copies of purchase orders, shipping documents, etc. that document delivery of production quantities of the part to the Original Equipment Manufacturer or Military service. Provide the most recent copies of the documents.
(D) A detailed comparative analysis of the differences/similarities between the similar part and the part(s) for which you are seeking approval. This analysis should include materials, configuration, tolerances, process requirements, dimensions, castings,
forgings, etc.
(E) Copy of inspection method sheets used in the manufacturing and at final inspection. These sheets should include actual tolerance, print requirements, inspection devices, sources performing the operation and level of inspection. Critical characteristics
should be discernible from all other characteristics.
The above requirements are a subset of requirements specified in the ASO
Source Approval Information Brochure dated January 1995. The submission of this data subset is contingent upon and in consideration of the submitting contractor meeting all other requirements specified in this solicitation to include a bilateral agreement with
MDA which includes availability of complete data, MRB disposition, etc. Any company not having such agreement, but desiring to seek engineering source approval, will be required to submit data meeting all requirements of the ASO/NAVICP Source Approval
Brochure.
1.4 The material covered in this contract/purchase order will be used in a
crucial shipboard system enabling the launch and/or recovery of aircraft. The use of incorrect or defective material would create a high probability of failure resulting in a serious personnel injury, loss of life, loss of vital
shipboard systems or loss of aircraft. Therefore,the material has been
designated as Critical material and special control procedures are invoked
to ensure receipt of correct material.
1.5 Articles to be furnished hereunder shall be manufactured, tested and inspected in accordance with ;6532E900; drawing number ( ;80020; ) ;MOST CURRENT REVISION.; , Revision ;NAWCAD LAKEHURST DRAWING PACKAGE; and all details and specifications referenced
therein.
1.6 Unless expressly provided for elsewhere in this clause, equipment such as fixtures, jigs, dies, patterns, mylars, special tooling, test equipment, or any other manufacturing aid required for the manufacture and/or testing of the subject item(s) will not be
provided by the Government or any other source and is the sole responsibility of the contractor. The foregoing applies notwithstanding any reference to such equipment or the furnishing thereof that may be contained in any drawing or referenced specification.
1.7 If MIL-STD-454 is referenced in the drawings or in the specification, the contractor is expected to show compliance with IPC/EIAJ-STD-001C.
2. APPLICABLE DOCUMENTS
DRAWING DATA=MPR1221 |80020| T| |D| | | |
DRAWING DATA=MPR1222 |80020| A| |D| | | |
DRAWING DATA=MPR1223 |80020| C| |D| | | |
DRAWING DATA=MPR1244 |80020| A| |D| | | |
DRAWING DATA=428177 |80020| B| |D| | | |
DRAWING DATA=525062 |80020| F| |D| | | |
DRAWING DATA=525063 |80020| F| |A| | | |
DRAWING DATA=525064 |80020| F| |D| | | |
DRAWING DATA=6532B068 |80020| L| |C| | | |
DRAWING DATA=6532C292 |80020| P| |D| | | |
DRAWING DATA=6532C425 |80020| M| |D| | | |
DRAWING DATA=6532C798 |80020| Y| |C| | | |
DRAWING DATA=6532C935 |80020| L| |A| | | |
DRAWING DATA=6532D315 |80020| N| |C| | | |
DRAWING DATA=6532D787 |80020| R| |D| | | |
DRAWING DATA=6532D789 |80020| R| |D| | | |
DRAWING DATA=6532D981 |80020| H| |D| | | |
DRAWING DATA=6532E398 |80020|AE| |A| | | |
DRAWING DATA=6532E733 |80020| V| |D| | | |
DRAWING DATA=6532E776 |80020| Y| |D| | | |
DRAWING DATA=6532E777 |80020|AF| |C| | | |
DRAWING DATA=6532E778 |80020|AC| |D| | | |
DRAWING DATA=6532E778 |80020|AG| |D| | | |
DRAWING DATA=6532E900 |80020|CD| |D| | | |
3. REQUIREMENTS
1. Unique Requirements:
a. The contractor/overhaul activity shall provide the repair procedure they will follow to NAWCADLKE engineering for review and approval prior to commencing repairs. The repair procedure shall be forwarded per the Overhaul/Repair Procedure CDRL provided in this
document. NAWCADLKE engineering POC is derek.g.yoder.civ@us.navy.mil.
b. Every CSI and CAI part number has an Overhaul CDRL and Newly Manufactured CDRL associated with it. If a CSI or CAI part number is overhauled, the Overhaul CDRL associated with that part number is applicable. If a CSI or CAI part number is newly manufactured,
the New Manufacture CDRL associated with that part number is applicable.
2. Interim Inspection Requirements:
The following item(s) requires an Interim Inspection at the contractor?s location:
a. Overhauled part numbers see Table 1 in Enclosure 1 of TDR 25-19003A.
b. Newly manufactured part numbers see Table 2 in Enclosure 1 of TDR 25-19003A.
3. ALRE CSI parts require certification.
a. When certified, a newly manufactured ALRE part is marked with a Material Identification Code (MIC). NAWCADLKE QA will provide the MIC to DCMA if the component is source accepted, and after receipt of all associated data. Application of MIC shall be in the
same methodology as the drawing note for part marking, and in same area as part marking (next to, above, or below).
b. Prior to initiating the overhaul of any CSI part number, it must first be verified that a corresponding MIC is applied to the part. In cases where a CSI part number deemed acceptable for overhaul does not have an existing MIC applied, NAWCADLKE engineering
must be consulted before proceeding with any work on the part.
4. Receipt inspection and Certification of Sub-Components:
a. P/Ns 6532B068-1, 6532C425-1, 6532C798-5, 6532C935-1, 6532C935-3, 6532D787-2, 6532D789-2, 6532E733-9, 6532E776-5, 6532E777-9, 6532E778-4, 6532E779-6, 525062-1, 525063-1, 525064-1, and 6532D758-1 will be certified and marked as directed by NAWCADLKE.
5. Receipt Inspection and Certification of the Top Assembly:
. The receipt Inspection and Certification of the Top Assembly, P/N 6532E900-19, shall occur during the final inspection.
6. Contractor Assist and Part Marking:
a. The contractor shall assist on the conduct of the inspections (both final and interim) required that are necessary to certify the critical items specified herein. The contractor shall provide adequate facilities, inspection equipment, and skilled personnel,
to support the NAWCADLKE Inspector in the conduct of the interim inspection(s). The contractor shall provide gauges, tools, fixtures, and jigs necessary to perform the inspections. The contractor shall also provide sufficient rigging/material handling services
and manpower to setup/configure/operate equipment & machines used toaccomplish the
of the production quantities. As part of the MRI process, the NAWCADLKE QA representative will provide, in writing, a certification number along with direction for marking the Critical Safety Items (CSI).
4. QUALITY ASSURANCE
QUALITY ASSURANCE REQUIREMENTS
1.The solicitation/contract shall contain the NAWCADLKE inspection surveillance clause as follows:
a.Because of the critical nature of this material, a representative of the Naval Air Warfare Center Aircraft Division Lakehurst (NAWCADLKE) is available to furnish technical assistance on Quality Assurance (QA) matters and shall have the option of conducting QA
surveillance for the first lot produced under this contract (and all subsequent lots if necessary). This requirement will be performed in conjunction with the government QAS of the cognizant Defense Contract Management Activity and does not abrogate the
authority or responsibility of the designated government QAS. The contractor agrees to notify jose.g.torraca.civ@us.navy.mil, NAWC QA section Code BL41600, Lakehurst, NJ 08733-5035 and the PCO when the material is scheduled to be presented to the DCMA
government QAS for Government inspection and acceptance. This notice shall afford the NAWCADLKE QA representative the option of being present during the inspection. A minimum of fourteen (14) working days is required to arrange the surveillance visit.
Notification shall include the following information: Company Name, Cage Code, Phone number, Fax number, Contract number, Point of Contact, Part Nomenclature, Part Number, NIIN, Type of Inspection, and Quantity of parts.
b.Due to the critical nature of this item, iti is necessary to conduct in-proces inspections on critical component features, attributes, or manufacturing processes. The contractor agrees to notify jose.g.torraca.civ@us.navy.mil, NAWC QA section
Code BL41600, Lakehurst,NJ 08733-5035 and the PCO when material is scheduled for the interim inspection(s) that are identified herein. This notice shall afford the NAWCADLKE QA representative the option of being present during the inspection. A minimum of seven
(7) working days is required to arrange the surveillence visit. Notification shall include the following information: Company Name,Cage Code,Phone Number, Fax number, Contract number, Point of Contact, Part Nomenclature, Part Number, NIIN, Type of Inspection,
and Quantity of parts.
2.The contractor shall perform Quality Conformance and Lot in-process inspectiofor all associated features that are present in the drawins on critical component specifications:
a.Features/attributes/requirements classified as Critical and Major on the drawing(s) or within the technical specification shall be inspected and shall have the actual dimensions documented 100%;
b.Attributes for plating, hardness, and non-destructive testing shall be inspected 100%;
c.Class 3 Threads, dimensions, and geometric feature controls with a tolerance range of .010 or less shall be inspected using an AQL of 1.5 and the General Inspection Level II as defined by ANSI Z1.4
d.Minor Characteristics: Sampling shall be inspected using an AQL of 4.0 and the General Inspection Level II as de-fined by ANSI Z1.4.
3.The material covered in this contract/purchase order will be used in a crucial shipboard system supporting the launch and/or recovery of aircraft. The use of incorrect or defective material would create a high probability of failure resulting in a serious
personnel injury, loss of life, loss of vital shipboard systems, or loss of aircraft. Therefore, the material has been designated as Critical Safety Item (CSI) material and special control procedures are invoked to ensure receipt of correct material.
4.First Article Testing: N/A
5.Production Lot Special Tests: N/A
6.For purposes of this TDR, the term NDT shall refer to the following methods: MT - Magnetic Particle Testing, PT - Penetrant Inspection, UT - Ultrasonic Testing, RT - Radiograph and VT - Visual Testing.
7.Companies performing NDT shall be NADCAP accredited, or a laboratory accredited by one of the organizations listed be-low as satisfying ISO 17025 (General requirements for the competence of testing and calibration labor atories). NDT certificates shall be
bear the symbols of accreditation and the accreditation body
a. American Association for Laboratory Accreditation (A2LA)
b. ANSI National Accreditation Board (ANAB)
c. International Accreditation Service, Inc. (IAS)
d. National Voluntary Laboratory Accreditation Program (NVLAP)
e. Perry Johnson Laboratory Accreditation, Inc. (PJLA)
f. Canadian Association for Laboratory Accreditation Inc. (CALA)
g. Standards Council of Canada (SCC)
4.1 CRITICAL MANUFACTURING PROCESSES
( ; ; ) HEAT TREAT
( ; ; ) WELDING
( ; ; ) CADMIUM PLATING
( ; ; ) ENGINEERING CHROME PLATING
( ; ; ) NICKEL CHROME PLATING
( ; ; ) CASTING(S)
( ; ; ) FORGING(S)
( ;MPR 1221, MPR 1222, MPR 1223, MPR 1244; ) MPR (MATERIAL PROCESSING REQUIREMENTS)
4.2 . Mandatory Inspection Requirements:
100% Procurement Contracting Officer (PCO) mandatory inspection is required and shall be accomplished at source under the surveillance and final approval of the cognizant DCMAO Quality Assurance Representative (QAR).
During production, mandatory inspection is required to be accomplished by the contractor as follows:
A. Level of Inspection (LOI).
1. Critical characteristics: 100% inspection shall apply.
2. Major and Minor characteristics: LOI shall be in accordance with a sampling plan acceptable to the QAR.
B. Critical characteristics:
;APPLIES;
C. Major and Minor characteristics
1. Shall be defined by the contractor subject to QAR concurrence, unless defined on applicable drawings and associated specifications.
4.3 FINAL INSPECTION REQUIREMENT:Due to the critical nature of this item, representatives of the buying
office/and the cognizant field activity, NAWC Lakehurst, shall be notified by the successful contractor at least 14 days prior to presentation to the DCM QAR of the items for final inspection so that they may have the option of
witnessing the final inspection. The contractor shall notify by email or
TELEFAX PCO and NAWC Lakehurst QA ; ; to arrange for the final inspection.The authority of the QAR shall not be abrogated. If the notification is not given to both sites then the QAR shall not accept the units.
4.4 IN PROCESS INSPECTION REQUIREMENTS:
Due to the critical nature of this item it is necessary to conduct in-process inspections on critical component features, attributes, or manufacturing processes. The contractor shall notify the PCO and NAWC via email or TELEFAX PCO and NAWC Lakehurst QA ;JOSE
TORRACA NAWCADLKE QA REP / Tel: (732)-323-2834
E-mail: jose.g.torraca.civ@us.navy.mil; to arrange for the in-process inspection.
A minimum of 10 days is needed for advance notice for each occurrence.
The authority of the QAR shall not be abrogated. The QAR shall verify that
timely notification was given all parties listed below.
CHARACTERISICS TO BE INSPECTED:
; ; ; ; ; ; ; ; ; ; ; ;
5. PACKAGING- MIL-STD 2073 PACKAGING APPLIES AS FOUND ELSEWHERE IN THE SCHEDULE
6. NOTES - NOT APPLICABLE
THIS IS AN ALRE CRITICAL SAFETY ITEM. FOR DRAWING UPDATES, SEE ATTACHED NAWC LKE DRAWING UPDATE SHEET.
NAVSUP REFERENCE ONLY: REPAIR TDR 24-10079
Engineer Submitted REPAIR TDR 25-19003A
THE COMPONENTS BEING ACQUIRED UNDER THIS SOLICITATION HAVE BEEN CLASSIFIED AS "CRITICAL" REQUIRING ENGINEERING SOURCE APPROVAL BY NAVAL AIR SYSTEMS COMMAND ONLY THOSE COMPANIES WHO HAVE SUBMITTED AND BEEN APPROVED WILL BE ELIGIBLE FORAWARD UNDER THIS SOLICITATION.
ANY COMPANY MAY SUBMIT A SOURCE APPROVAL REQUESTAS OUTLINED IN THIS SOLICITATION.
All records pertaining to ALRE CSI/CAI manufacture and inspection/test shall be provided to the ALRE Cognizant Technical Authority. All records shall be maintained by LKE QA and by the manufacturer for a period of seven years.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
If the extent of the repair effort for this assembly is beyond the scope of the existing NAWCADLKE/NAVAIR approved overhaul/repair procedure for this assembly then the overhauling contractor or activity shall provide a step-by-step overhaul procedure for
disassembly and reassembly. NAWCADLKE engineering POC is derek.g.yoder.civ@us.navy.mil.
The overhaul procedure shall be subject to NAVAIR approval prior to commencing overhaul. The procedure shall include SUGGESTED quality assurance "hold points" as required to ensure that any CSI/CAI components or processes that cannot be adequately inspected at
final assembly are accessible for proper interim inspection.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the quality of the overhauled units shall be submitted to BL14400 for approval or disapproval via the Request for Engineering Information (REI) process.
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Visual Inspection per AD-700A1-MDB-000; WP 008.
c. Dimensional Inspection per AD-700A1-MDB-000; WP 008.
d. Identification per AD-700A1-MDB-000; WP 008.
e. Nondestructive Inspection per AD-700A1-MDB-000; WP 008.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the quality of the overhauled units shall be submitted to BL14400 for approval or dis-approval via the Request for Engineering Information (REI) process.
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Visual Inspection per AD-700A1-MDB-000; WP 008.
c. Dimensional Inspection per AD-700A1-MDB-000; WP 008.
d. Identification per AD-700A1-MDB-000; WP 008.
e. Nondestructive Inspection per AD-700A1-MDB-000; WP 008.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the qual-ity of the overhauled units shall be submitted to BL14400 for approval or dis-approval via the Request for Engineering Information (REI) process.
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Dimensional Inspection per AD-700A1-MDB-000; WP 008.
c. Nondestructive Inspection per AD-700A1-MDB-000; WP 008.
d. Visual Inspection per AD-700A1-MDB-000; WP 008.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the quality of the overhauled units shall be submitted to BL14400 for approval or disapproval via the Request for Engineering Information (REI) process.
Data Requirements
a. Copies of all approved Request for Deviations and Re-quest for Waivers.
b. Visual Inspection per AD-700A1-MDB-000; WP 012.
c. Dimensional Inspection per AD-700A1-MDB-000; WP 012.
d. Nondestructive Inspection per AD-700A1-MDB-000; WP 012.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the quality of the overhauled units shall be submitted to BL14400 for approval or disapproval via the Request for Engineering Information (REI) process.
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Visual Inspection per AD-700A1-MDB-000; WP 007.
c. Nondestructive Inspection per AD-700A1-MDB-000; WP 007.
d. Dimensional Inspection per AD-700A1-MDB-000; WP 007.
e. Thread Inspection per AD-700A1-MDB-000; WP 007.
f. Mask per AD-700A1-MDB-000; WP 007.
g. Blasting per AD-700A1-MDB-000; WP 007.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Certification data needed to substantiate the quality of the overhauled units shall be submitted to BL14400 for approval or disapproval via the Request for Engineering Information (REI) process.
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Visual Inspection per AD-700A1-MDB-000; WP 008.
c. Nondestructive Inspection per AD-700A1-MDB-000; WP 008.
d. Dimensional Inspection per AD-700A1-MDB-000; WP 008.
e. Thread Inspection per AD-700A1-MDB-000; WP 008.
f. Sleeve material per AD-700A1-MDB-000; WP 008.
g. Sleeve hardness per AD-700A1-MDB-000; WP 008.
h. Sleeve shrunk fit per AD-700A1-MDB-000; WP 008.
i. Mask per AD-700A1-MDB-000; WP 008. j. Blasting per AD-700A1-MDB-000; WP 008.
k. Apply corrosion inhibiting compound AD-700A1-MDB-000; WP 008.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the quality of the overhauled units shall be submitted to BL14400 for approval or disapproval via the Request for Engineering Information (REI) process.
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Nondestructive Inspection per AD-700A1-MDB-000; WP 004 & WP 006.
c. Recoat per AD-700A1-MDB-000; WP 004 & WP 006.
d. Dimensional Inspection per AD-700A1-MDB-000; WP 004 & WP 006.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the quality of the overhauled units shall be submitted to BL14400 for approval or disapproval via the Re-quest for Engineering Information (REI) process.
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Disassembly per AD-700A1-MDB-000; WP 014.
c. Inspection per AD-700A1-MDB-000; WP 014.
d. Nondestructive Inspection per AD-700A1-MDB-000; WP 014.
e. Dimensional Inspection per AD-700A1-MDB-000; WP 014.
f. Wear strip material per AD-700A1-MDB-000; WP 014.
g. Heat Treat per AD-700A1-MDB-000; WP 014.
h. Torque per AD-700A1-MDB-000; WP 014.
i. Identification per AD-700A1-MDB-000; WP 014.
j. Assemble per AD-700A1-MDB-000; WP 014.
k. Apply corrosion inhibiting compound per AD-700A1-MDB-000; WP 014.
l. Alignment & Adjustment per AD-700A1-MDB-000; WP 014.
m. Proofload per AD-700A1-MDB-000; WP 014.
n. Burn in per AD-700A1-MDB-000; WP 014.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the quality of the over-hauled units shall be submitted to BL14400 for approval or disapproval via the Request for Engineering Information (REI) process.
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Disassembly per AD-700A1-MDB-000; WP 008.
c. Inspect per AD-700A1-MDB-000; WP 008.
d. Dimensional Inspection per AD-700A1-MDB-000; WP 008.
e. Nondestructive Inspection per AD-700A1-MDB-000; WP 008.
f. Mask per AD-700A1-MDB-000; WP 008.
g. Thread Inspection per AD-700A1-MDB-000; WP 008.
h. Burn in per AD-700A1-MDB-000; WP 008.
t. Apply locking compound per AD-700A1-MDB-000; WP 008.
u. Blasting per AD-700A1-MDB-000; WP 008.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the quality of the over-hauled units shall be submitted to BL14400 for approval or disapproval via the Request for Engineering Information (REI) process.
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Disassembly per AD-700A1-MDB-000; WP 007.
c. Inspect per AD-700A1-MDB-000; WP 007.
d. Dimensional Inspection per AD-700A1-MDB-000; WP 007.
e. Nondestructive Inspection per AD-700A1-MDB-000; WP 007.
f. Mask per AD-700A1-MDB-000; WP 007.
g. Thread Inspection per AD-700A1-MDB-000; WP 007.
h. Burn in per AD-700A1-MDB-000; WP 007.
i. Identification per AD-700A1-MDB-000; WP 007.
j. Coat per AD-700A1-MDB-000; WP 007.
k. Assemble per AD-700A1-MDB-000; WP 007.
l. Apply corrosion inhibiting compound per AD-700A1-MDB-000; WP 007.
m. Torque per AD-700A1-MDB-000; WP 007.
n. Test Procedures per AD-700A1-MDB-000; WP 007.
o. Lubricate per AD-700A1-MDB-000; WP 007.
p. Apply locking compound per AD-700A1-MDB-000; WP 007.
q. Blasting per AD-700A1-MDB-000; WP 007.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the quality of the over-hauled units shall be submitted to BL14400 for approval or disapproval via the Request for Engineering Information (REI) process.
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Disassemble per AD-700A1-MDB-000; WP 003.
c. Coat per AD-700A1-MDB-000; WP 003.
d. Identification per AD-700A1-MDB-000; WP 003.
e. Paint per AD-700A1-MDB-000; WP 003.
f. Dimensional Inspection per AD-700A1-MDB-000; WP 003.
g. Top fluids per AD-700A1-MDB-000; WP 003.
h. Drain fluids per AD-700A1-MDB-000; WP 003.
i. System pressure per AD-700A1-MDB-000; WP 003.
j. Cap/plug components per AD-700A1-MDB-000; WP 003.
k. Assemble per AD-700A1-MDB-000; WP 003.
l. Flush components per AD-700A1-MDB-000; WP 003.
m. Seal and Lubricate per AD-700A1-MDB-000; WP 003.
n. Dry Film Lube per AD-700A1-MDB-000; WP 003.
o. Apply grease per AD-700A1-MDB-000; WP 003.
p. Apply sealing/locking compound per AD-700A1-MDB-000; WP 003.
q. Torque per AD-700A1-MDB-000; WP 003.
r. Lockwire per AD-700A1-MDB-000; WP 003.
s. Clean and Lubricate components per AD-700A1-MDB-000; WP 003.
t. Apply corrosion inhibiting compound per AD-700A1-MDB-000; WP 003.
u. Air bleed valves per AD-700A1-MDB-000; WP 003.
v. Apply antiseize per AD-700A1-MDB-000; WP 003.
w. Supply hydraulic oil per AD-700A1-MDB-000; WP 003.
x. Tension components per AD-700A1-MDB-000; WP 003.
y. Alignment/Adjustment per AD-700A1-MDB-000; WP 003.
z. Test Procedures per AD-700A1-MDB-000; WP 003.
aa. Perform 25 Point Checklist.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the quality of the overhauled units shall be submitted to BL14400 for approval or disapproval via the Re-quest for Engineering Information (REI) process.
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Disassembly per AD-700A1-MDB-000; WP 004.
c. Inspection per AD-700A1-MDB-000; WP 004.
d. Nondestructive Inspection per AD-700A1-MDB-000; WP 004.
e. Recoat per AD-700A1-MDB-000; WP 004.
f. Dimensional Inspection per AD-700A1-MDB-000; WP 004.
g. Assemble per AD-700A1-MDB-000; WP 004.
h. Torque per AD-700A1-MDB-000; WP 004.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the quality of the overhauled units shall be submitted to BL14400 for approval or disapproval via the Re-quest for Engineering Information (REI) process.
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Disassembly per AD-700A1-MDB-000; WP 006.
c. Inspection per AD-700A1-MDB-000; WP 006.
d. Nondestructive Inspection per AD-700A1-MDB-000; WP 006.
e. Recoat per AD-700A1-MDB-000; WP 006.
f. Dimensional Inspection per AD-700A1-MDB-000; WP 006.
g. Assemble per AD-700A1-MDB-000; WP 006.
h. Torque per AD-700A1-MDB-000; WP 006.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the quality of the overhauled units shall be submitted to BL14400 for approval or disapproval via the Re-quest for Engineering Information (REI) process.
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Control Valve Assembly test IAW paragraph 10 per AD-700A1- MDB-000; WP 009.
c. Visual Inspection per AD-700A1-MDB-000; WP 009.
d. Assemble per AD-700A1-MDB-000; WP 009.
e. Torque per AD-700A1-MDB-000; WP 009.
f. Coat per AD-700A1-MDB-000; WP 009.
g. Apply sealant per AD-700A1-MDB-000; WP 009.
h. Alignment/Adjustment/Test Procedures per AD-700A1-MDB-000; WP 009.
i. Corrosion control per AD-700A1-MDB-000; WP 009.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFICA-TION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. (C1) 100% inspect and record the readings for the pitch and functional diameters; and document that the inspection results are acceptable and are IAW System 22 of FED-STD-H28/20 per drawing 6532C935.
c. (C2) Material and mill certifications per Drawing 6532C935.
d. (C3) Finish per Drawing 6532C935.
e. (M101 thru M104) Dimensions per Drawing 6532C935.
f. Dimensional Inspection per Drawing 6532C935.
g. Identification per Drawing 6532C935.
h. Magnetic Particle Inspection per Drawing 6532C935.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFI-CATION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Material and mill certifications per Drawing 6532C798.
c. Identification per Drawing 6532C798.
d. Passivation per Drawing 6532C798.
e. Heat Treat per Drawing 6532C798.
f. Dimensional inspection per Drawing 6532C798.
g. High Stress Concentration area per Drawing 6532C798.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFI-CATION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. (C1) Material and mill certifications per Drawing 6532C425.
c. (C2) Free length per Drawing 6532C425.
d. (C3) Spring rate per Drawing 6532C425.
e. (C4) Inside diameter per Drawing 6532C425.
f. Identification per Drawing 6532C425.
g. Finish per Drawing 6532C425.
h. Environmental and Reliability requirements per Drawing 6532C425.
i. Dimensional Inspection per Drawing 6532C425.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFI-CATION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Material and mill certifications per Drawing 525062.
c. Dimensional Inspection per Drawing 525062.
d. Heat Treat per Drawing 525062.
e. Hardness Test per Drawing 525062.
f. M107 and M108 pre-plating dimensions per Drawing 525062.
g. Nickel Plating data and Embrittlement Relief data per Note 4 in drawing 525062.
h. Identification per Drawing 525062.
i. Magnetic Particle Inspection of finished part per Drawing 525062.
j. Magnetic Particle Inspection prior to plating per Drawing 525062.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFICATION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Material and mill certifications per Drawing 525063.
c. Dimensional Inspection per Drawing 525063.
d. Heat Treat per Drawing 525063.
e. Hardness Test per Drawing 525063.
f. M107 and M108 pre-plating dimensions per Drawing 525063.
g. Nickel Plating data and Embrittlement Relief data per Note 4 in drawing 525063.
h. Identification per Drawing 525063.
i. Magnetic Particle Inspection of finished part per Drawing 525063.
j. Magnetic Particle inspection prior to plating per Drawing 525063.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFICATION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Material and mill certifications per Drawing 525064.
c. Dimensional Inspection per Drawing 525064.
d. Heat Treat per Drawing 525064.
e. UTS data per Note 2 of Drawing 525064.
f. M101 thru M103 dimensions per Drawing 525064.
g. Magnetic Particle Inspection per Drawing 525064.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFICATION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Re-quest for Waivers.
b. Material Certification per Drawing 6532D758.
c. Identification per Drawing 6532D758.
d. Heat Treat per Drawing 6532D758.
e. Hardness Test per Drawing 6532D758.
f. Welding (including Stress relief) and Inspection IAW NAVSEA S9074-AR-GIB-010/278 per drawing 6532D758. This is not applicable if the part is manufactured from a solid piece.
g. Magnetic Particle Inspection per Drawing 6532D758.
h. Dimensional Inspection per Drawing 6532D758.
i. Paint per Drawing 6532D758.
j. Burnish grease per Drawing 6532D758.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFICATION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Material Certification per Drawing 6532E779.
c. Heat Treat per Drawing 6532E779.
d. Hardness test per Drawing 6532E779.
e. Two Test Specimens for Tensile, Yield, Elongation, and Reduction of Area Tests per Drawing 6532E779.
f. Identification per Drawing 6532E779.
g. Magnetic Particle Inspection per Drawing 6532E779.
h. Dimensional Inspection per Drawing 6532E779.
i. Coat per Drawing 6532E779.
j. Burnish grease per Drawing 6532E779.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFI-CATION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Material Certification per Drawing 6532E778.
c. Heat Treat per Drawing 6532E778.
d. Hardness per Drawing 6532E778. e. Two Test Specimens for Tensile, Yield, Elongation, and Reduction of Area Tests per Drawing 6532E778.
f. Identification per Drawing 6532E778.
g. Magnetic Particle Inspection per Drawing 6532E778.
h. Dimensional Inspection per Drawing 6532E778.
i. Coat per Drawing 6532E778.
j. Dry Film Lubricate per Drawing 6532E778.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFICATION DATA INCLUDED|.
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. (C1) Heat treatment per Drawing 6532B068.
c. (C2) Magnetic Particle Inspection (prior to application of dry film lubricant) per Drawing 6532B068.
d. (M101) Hardness per Drawing 6532B068.
e. (M102) Dimension per Drawing 6532B068.
f. Identification per Drawing 6532B068.
g. Dry Film Lubrication per Drawing 6532B068.
h. Dimensional Inspection per Drawing 6532B068.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFICATION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Torque per Drawing 6532E776.
c. Coat per Drawing 6532E776.
d. Lubricate per Drawing 6532E776.
e. Identification per Drawing 6532E776.
f. Assembly per Drawing 6532E776.
g. Clean and apply Loctite per Drawing 6532E776.
h. Apply locking compound per Drawing 6532E776.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFICATION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Torque per Drawing 6532E777.
c. Coat per Drawing 6532E777.
d. Lubricate per Drawing 6532E777.
e. Identification per Drawing 6532E777.
f. Assembly per Drawing 6532E777.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFICA-TION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Torque per Drawing 6532E777.
c. Coat per Drawing 6532E777.
d. Lubricate per Drawing 6532E777.
e. Identification per Drawing 6532E777.
f. Assembly per Drawing 6532E777.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFICATION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Assemble per Drawing 6532E900.
c. Torque per Drawing 6532E900.
d. Spray corrosion inhibiting compound per Drawing 6532E900.
e. Adjust/align per Drawing 6532E900.
f. Identification per Drawing 6532E900.
g. Dimensional Inspection per Drawing 6532E900.
h. Proof Load per Drawing 6532E900.
i. Flush per Drawing 6532E900.
j. Coat per Drawing 6532E900.
k. Lubricate per Drawing 6532E900.
l. Apply sealing compound per Drawing 6532E900.
m. Fill, Bleed, and Pressure Test per Drawing 6532E900.
n. Qualification Test per Drawing 6532E900.
o. Inspected and Tested for acceptance IAW TP-ACC-011 per Drawing 6532E900.
p. Assemble and inspect flareless tube fittings per Drawing 6532E900.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFICATION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Torque per Drawing 6532D787.
c. Lubricate per Drawing 6532D787.
d. Identification per Drawing 6532D787.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFICATION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Torque per Drawing 6532D789.
c. Lubricate per Drawing 6532D789.
d. Identification per Drawing 6532D789.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFICATION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Identification per Drawing 6532D315.
c. Performance Requirements per Drawing 6532D315.
d. Supply document copies per Drawing 6532D315.
e. Dimensional Inspection per Drawing 6532D315.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFICATION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Identification per Drawing 6532E398.
c. Torque per Drawing 6532E398.
d. Assemble per Drawing 6532E398.
DATE OF FIRST SUBMISSION=ASREQ
Remarks
Block 12: Date of first submission
Concurrently with Final Inspection
Inspection/Certification data needed to substantiate the Quality of the production units shall be included in production unit packaging. The outside of the package that contains the data shall be clearly marked "INSPECTION/CERTIFICATION DATA INCLUDED".
Data Requirements
a. Copies of all approved Request for Deviations and Request for Waivers.
b. Material and Mill certifications per Drawing 428177.
c. Heat Treat per Drawing 428177.
d. Identification per Drawing 428177.
e. Dimensional Inspection per Drawing 428177.
